Marine Propeller Specialists

Precision
Propeller
Design

Expert propeller design and consulting services for engineers and vessel owners who demand performance, efficiency, and reliability.

20+
Years of Experience
500+
Propellers Designed
100%
Custom Solutions
Global
Client Base

Specialist marine engineering,
built around your vessel.

Propeller Design

Custom propeller design optimised for your vessel's hull form, engine characteristics, and operating profile. From concept to final specification.

Performance Analysis

In-depth analysis of propulsive efficiency, cavitation risk, and thrust characteristics to ensure your vessel meets its performance targets.

Technical Consulting

Expert guidance across all aspects of marine propulsion — from new builds and retrofits to troubleshooting existing systems.

Propeller Sizing Tool

Use our online tool to get an initial propeller size estimate based on your vessel parameters — fast, accurate, and free to use.

Expertise for engineers
and vessel owners alike.

Professionals

For Engineers

Technical depth and rigorous analysis tools for naval architects, marine engineers, and shipyard professionals working on complex propulsion challenges.

Learn more
Owners & Operators

For Vessel Owners

Plain-language guidance and practical solutions for commercial and recreational vessel owners looking to optimise performance.

Learn more

Try our Propeller Sizing Tool

Input your vessel parameters and get an immediate propeller size estimate. No sign-up required — just accurate, engineer-grade results in seconds.

For Engineers

The technical partner
your projects demand.

We work alongside naval architects, marine engineers, and shipyard professionals — bringing specialist propeller expertise to your most demanding design challenges.

Rigorous analysis.
Practical results.

At Puffin Marine Design, we understand the pressures of professional engineering work. Deadlines are tight, specifications are demanding, and the margin for error is slim. Our job is to give you the propulsion data and design support you need — fast and with confidence.

Whether you're working on a new build, a repower, or investigating an underperforming vessel, we bring the depth of analysis required to move from uncertainty to specification.

What we deliver
for engineering teams.

Open Water Performance

Detailed open water diagram production and KT/KQ analysis to characterise propeller performance across the full operating range.

Cavitation Assessment

Systematic evaluation of cavitation inception and extent, with design modifications to mitigate erosion and noise risks.

Hull-Propeller Interaction

Wake field analysis and propeller design optimised for the specific wake contour of your vessel's hull form.

Blade Geometry Design

Full blade geometry specification including section profiles, pitch distribution, rake, skew, and expanded area ratio.

Shaft & Bearing Loads

Propeller-induced thrust and torque fluctuation analysis to inform shaft and bearing design criteria.

Material Specification

Guidance on alloy selection, casting tolerances, and surface finish requirements for manufacture and classification approval.

From brief to
final specification.

01

Design Brief & Data Collection

We gather hull lines, engine data, operating profile, and any existing trial results or sea keeping data.

02

Resistance & Powering Estimate

Systematic resistance prediction and propulsive coefficient estimation to define the design point and speed-power curve.

03

Propeller Optimisation

Iterative optimisation of diameter, pitch, blade number, and blade area ratio against the design criteria.

04

Detailed Design & Delivery

Full blade geometry drawings, manufacturing specification, and technical report suitable for classification society submission.

Ready to discuss your project?

Get in touch to talk through your requirements with our team.

For Vessel Owners

Get the most
from your vessel.

Whether you own a commercial workboat, fishing vessel, or motor yacht — the right propeller makes a measurable difference to your fuel costs, speed, and reliability.

A correctly sized propeller
changes everything.

01

Lower Fuel Costs

A propeller matched to your engine's power curve and hull resistance can significantly reduce fuel consumption — often by 10–20% on vessels with mismatched propellers.

02

Better Performance

Achieve your target speed without over-loading or under-loading the engine. The right propeller lets your vessel perform as designed.

03

Reduced Engine Wear

An improperly matched propeller puts unnecessary strain on your engine and drive train. Correct specification extends service life and reduces maintenance costs.

04

Expert Guidance

We speak plain language, not just engineering jargon. You'll understand exactly what we're recommending and why.

Sound familiar?

Engine Can't Reach Full RPM

A classic sign of an over-pitched or over-sized propeller. We can find the right pitch to free up your engine.

🔊

Vibration or Unusual Noise

Cavitation, blade damage, or propeller imbalance can cause vibration and noise. We identify the cause and recommend the appropriate fix.

Higher Than Expected Fuel Use

If your fuel consumption seems excessive for the speed you're achieving, your propeller may be part of the problem.

🔧

Repower or Engine Upgrade

Changed your engine? Your existing propeller is almost certainly no longer the right match. We'll specify a new one suited to your updated powertrain.

🚢

New Build Selection

Getting propeller selection right from the start avoids costly changes later. We work with you and your builder to ensure the correct propeller is fitted first time.

Simple, clear,
and straightforward.

1

Tell Us About Your Vessel

Share basic details — hull type, length, displacement, engine make and power, and what you're trying to achieve.

2

We Analyse & Recommend

Our engineers run the numbers and come back to you with a clear recommendation, explained in plain terms.

3

You Get Results

With the right propeller fitted, you'll notice the difference immediately — in fuel use, speed, and smooth running.

From workboats to superyachts.

Commercial Fishing Vessels Motor Yachts Workboats & Tugs Patrol & Survey Vessels Ferries Crew Transfer Vessels Research Vessels Sailing Yachts Superyachts Pilot Boats

Not sure what you need?

Start with our free Propeller Sizing Tool — it only takes a couple of minutes.

Online Tool

Propeller Sizing Tool

Enter your vessel and engine parameters to get an indicative propeller diameter and pitch estimate based on established naval architecture methods.

Note: This tool provides indicative estimates only, based on simplified methods. Results should be treated as a starting point — contact us for a full engineering analysis before making any purchasing decisions.

Vessel Parameters

Hull & Speed

Please enter a valid displacement
Please enter a valid speed
Please select a hull type

Engine & Drive

Please enter a valid power
Please enter a valid RPM

Results

Fill in the vessel parameters and click Calculate to see your propeller sizing estimate.

Recommended Diameter
mm
Pitch
mm
P/D Ratio
Shaft Speed
RPM
Advance Speed
kn
Design Notes

    These are indicative results. Contact us for a full propeller design analysis.

    How the calculations work.

    This tool uses simplified Bp-δ diagram methods and empirical corrections commonly used in preliminary propeller sizing.

    Thrust Power

    Power available for propulsion is estimated from engine shaft power, accounting for mechanical losses and the number of shafts.

    Wake Fraction

    A simplified wake fraction is applied based on hull type to estimate the effective advance speed seen by the propeller disc.

    Diameter Limit

    Maximum diameter is constrained by the shaft immersion depth and a tip clearance allowance to avoid hull interaction.

    Pitch Ratio

    Pitch-to-diameter ratio is estimated from the advance coefficient at the design operating point, calibrated for hull type.